What we Monitor for
Copper Wire
Copper Wire ManufacturinG Industry
Ensuring Stability and Quality Across
High Speed Wire
Production
Copper wire plants rely on tightly controlled processes where line speed, annealing conditions, die temperature, and motor load directly impact conductivity and surface finish. PRAGYA provides real-time monitoring across drawing, annealing, bunching, and extrusion stages to maintain consistent wire quality. It minimizes defects and improves machine uptime with data-backed insights for stable, efficient production.
- Ensures consistent wire quality with real time tracking
- Reduces wire breaks through early detection
- Improves energy efficiency across equipment
Copper Wire ManufacturinG Demo
How PRAGYA Helps
PRAGYA tracks key parameters such as motor load, die temperature, line speed, annealing current, coolant temperature, and vibration to ensure uniform wire quality. It reduces wire breaks by monitoring deviation patterns and identifying issues early across drawing, annealing, and extrusion lines. Utilities like compressors, chillers, and cooling towers are monitored to remove inefficiencies and prevent idle running. Predictive alerts based on temperature rise and vibration spikes help avoid breakdowns and maintain smooth, uninterrupted production
Why PRAGYA is a Perfect Fit for Copper Wire ManufacturinG Industry
Unified Insights
Brings drawing, annealing, bunching, extrusion, and utilities into one powerful unified dashboard.
Quality Control
Improves wire quality with stable line speed, motor load, die temperature, and annealing consistency
Break Reduction
Reduces wire breaks and rejects by tracking vibration, coolant flow, and tension variations early.
Energy Savings
Cuts energy costs across RBD machines, compressors, chillers, and extrusion heaters efficiently.
