Stabilizing Melting and
Moulding Operations

Ensuring consistent casting quality through real-time furnace, sand, and utility monitoring.

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What we Monitor for
Casting & Foundry
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Induction Furnaces & Melting Units Sand Mixers, Moulding Machines & Core Shooters Compressors & Blowers Shot Blast Machines Cooling Towers & Water Circulation Systems Induction Furnaces & Melting Units Sand Mixers, Moulding Machines & Core Shooters Compressors & Blowers Shot Blast Machines Cooling Towers & Water Circulation Systems
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Casting & Foundry Industry

Ensuring Stability and Quality in Harsh
Conditions

Foundries operate in high-temperature, heavy-load environments where furnace heat, sand quality, melt consistency, and airflow directly impact casting accuracy and defect rates. PRAGYA provides real-time visibility across melting, sand preparation, moulding, cooling, and finishing reducing energy waste, improving casting consistency, and preventing sudden equipment failures.

  • Ensures stable melting cycles with real time insights
  • Improves casting quality by maintaining sand consistency
  • Reduces downtime with predictive equipment alerts
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Casting & Foundry Demo

How PRAGYA Helps

Foundries operate in high-temperature, heavy-load environments where melt consistency, furnace heat, sand quality, and airflow directly affect casting accuracy and defect rates. PRAGYA provides real-time visibility across melting, sand preparation, moulding, cooling, and finishing stages to improve casting consistency, cut energy waste, and prevent sudden equipment failures.

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Why PRAGYA is a Perfect Fit for Casting & Foundry Industry

Innovation

Casting Quality

Maintains stable melting parameters and sand consistency to ensure defect-free, high precision casting output

Integrity

Early Detection

Identifies coil issues, cooling failures, and abnormal power usage before they disrupt production processes.

Sustainability

Energy Optimization

Cuts energy usage across furnaces, compressors, blowers, and cooling systems to reduce operational costs.

Excellence

Smooth Operations

Ensures continuous production flow with real-time visibility across every major casting and utility process.

Need More Answers

Yes. PRAGYA tracks furnace temperature, coil current, kWh per melt, melt duration, and cooling-water parameters to ensure consistent melting and reduced energy wastage.

The platform monitors sand moisture, mixer load, cycle times, and machine status to keep sand properties stable, reducing defects like blows, cuts, and poor mould hardness.

Absolutely. It identifies inefficiencies in compressors, blowers, pumps, and cooling towers—cutting unnecessary energy usage and improving equipment reliability.

By tracking vibration, motor temperature, pressure variations, and current spikes across furnaces, mixers, blowers, and shot blast machines, PRAGYA predicts failures early and avoids production stoppages.

By tracking spindle temperature, vibration, servo load variations, coolant pressure, and current spikes, PRAGYA predicts failures early and helps avoid unplanned stoppages.

Start Your Journey with PRAGYA

Monitor your industry in real time, uncover hidden inefficiencies, and drive smarter, data-powered decisions.